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100kVA Dry Type Transformer

The 100kVA Dry Type Transformer is a three-phase, oil-free transformer designed for safe and reliable electrical power distribution. It uses air as the cooling medium and can be supplied in cast resin, VPI, or other dry-type configurations according to project requirements.

A typical configuration is 10kV / 0.4kV, 100kVA, 50Hz, Dyn11, although the primary and secondary voltages, vector group, impedance, enclosure and other parameters can be customized.

The transformer complies with IEC 60076-11, the international standard covering dry-type power transformers.
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The 100kVA Dry Type Transformer is a three-phase, oil-free transformer designed for safe and reliable electrical power distribution. It uses air as the cooling medium and can be supplied in cast resin, VPI, or other dry-type configurations according to project requirements.

A typical configuration is 10kV / 0.4kV, 100kVA, 50Hz, Dyn11, although the primary and secondary voltages, vector group, impedance, enclosure and other parameters can be customized.

The transformer complies with IEC 60076-11, the international standard covering dry-type power transformers.

2. Technical Specifications

Parameter

Standard Specification

Rated Capacity

100 kVA

Phase

Three Phase

Frequency

50 / 60 Hz

HV Voltage

10 kV

LV Voltage

0.4 kV / 400 V

Voltage Ratio

10 / 0.4 kV

Vector Group

Dyn11

Cooling Method

AN / AF

Insulation Type

Cast Resin

Insulation Class

F / H

Impedance

4% typical

HV Tapping

±2 × 2.5% or ±5%

Winding Material

Copper / Aluminum

Temperature Rise

≤100 K typical

Installation

Indoor / Outdoor with enclosure

Protection

IP00 / IP20 / IP21 / IP31 etc.

Standard

IEC 60076-11

Ambient Temperature

Typically -25°C to +40°C

Altitude

≤1000 m standard; higher altitude available

Actual loss, dimensions, weight, noise level and other values should be finalized according to the selected design and applicable efficiency standard. Published 100kVA designs show considerable variation in these parameters.

3. Typical 100kVA 10kV/0.4kV Parameters

For a standard 100kVA / 10kV / 0.4kV transformer, a representative technical configuration is:

Item

Typical Value

Rated Power

100 kVA

HV

10 kV

LV

400 V

Frequency

50 Hz

Vector Group

Dyn11

Impedance

4%

No-load Loss

Approx. 200–400 W

Load Loss

Approx. 1.4–1.8 kW

Cooling

AN

Insulation

Class F

Temperature Rise

≤100 K

HV Tap

±2 × 2.5%

Noise

Approx. 50–60 dB(A)

Core

Grain-oriented electrical steel

Winding

Copper / Aluminum

For example, published 100kVA designs list 220W no-load loss and 1,400W load loss, while other IEC-oriented designs specify 252W and 1,800W respectively. This demonstrates why the final datasheet should use the manufacturer's project-specific guaranteed values rather than generic figures.

4. Main Features

Oil-Free Design

No transformer oil is required, eliminating oil leakage and significantly reducing fire and environmental risks.

High Fire Safety

Cast-resin insulation provides strong fire-retardant characteristics and is particularly suitable for buildings and indoor electrical rooms.

Low Maintenance

The dry-type structure eliminates oil testing, oil replacement and many maintenance requirements associated with oil-immersed transformers.

High Insulation Strength

Vacuum-cast epoxy resin provides strong electrical insulation and mechanical protection for the windings.

Excellent Short-Circuit Strength

The cast windings have strong mechanical stability and can withstand electromagnetic forces during short-circuit conditions.

Low Noise

Optimized magnetic core and winding structures help reduce operating noise, making the transformer suitable for commercial and industrial buildings.

Flexible Configuration

HV/LV voltage, vector group, impedance, winding material, enclosure, cooling method and monitoring system can be customized.

5. Transformer Construction

Core

The transformer core is manufactured from high-quality grain-oriented electrical steel with optimized magnetic flux distribution.

Typical construction includes:

  • Step-lap core assembly

  • Low magnetic flux density

  • Reduced no-load loss

  • Reduced operating noise

  • High mechanical strength

  • High-quality insulation between laminations

High-Voltage Winding

The HV winding can use copper or aluminum conductors and is insulated using cast resin or VPI technology depending on the selected transformer design.

For cast-resin transformers, vacuum casting helps reduce internal voids and improve insulation reliability.

Low-Voltage Winding

The LV winding is designed to provide:

  • Low electrical resistance

  • Good heat dissipation

  • Strong short-circuit capability

  • Stable voltage performance

Epoxy Resin Insulation

For cast-resin versions, the winding is encapsulated with epoxy resin to protect the conductor and insulation system against moisture, dust and environmental contamination.

6. Cooling System

The standard cooling method is:

AN — Air Natural

Natural air circulation removes heat from the transformer during normal operation.

An optional:

AF — Air Forced

system can be installed using cooling fans. Forced-air cooling can increase the transformer's available output under appropriate operating conditions, but the actual permissible capacity must be determined by the manufacturer's thermal design.

Optional components include:

  • Cooling fans

  • Fan control cabinet

  • PT100 temperature sensors

  • Digital temperature controller

  • Over-temperature alarm

  • Trip protection

7. Temperature Monitoring

A temperature monitoring system can be supplied for projects requiring enhanced protection.

Typical configuration:

PT100 Sensors → Temperature Controller → Alarm / Trip → Cooling Fan Control

Functions can include:

  • Real-time winding temperature monitoring

  • High-temperature alarm

  • Over-temperature trip

  • Automatic fan starting

  • Automatic fan stopping

  • Fault indication

  • RS485 / Modbus communication

Temperature monitoring and communication options are commonly available for modern dry-type transformer designs.

8. Enclosure Options

The basic transformer can be supplied as an IP00 open type unit for installation inside a dedicated transformer room.

For greater protection, it can be equipped with a metal enclosure.

Typical options:

IP20 → IP21 → IP31 → IP41

The enclosure can be customized according to:

  • Indoor installation

  • Outdoor installation

  • Dusty environments

  • Industrial environments

  • Mining applications

  • Coastal environments

  • High-humidity areas

IEC 60076-11 specifically addresses environmental, climatic, fire-behavior and enclosure-related considerations for dry-type transformers.

9. Optional Customization

The 100kVA Dry Type Transformer can be customized according to EPC and project specifications.

Electrical Customization

  • 6kV

  • 6.3kV

  • 6.6kV

  • 10kV

  • 10.5kV

  • 11kV

  • 13.8kV

  • 20kV

  • 22kV

  • 33kV

LV options:

  • 380V

  • 400V

  • 415V

  • 440V

  • 460V

  • 480V

  • 690V

Other Options

  • Copper winding

  • Aluminum winding

  • Dyn11

  • Yyn0

  • Dual secondary winding

  • ±2 × 2.5% tapping

  • ±5% tapping

  • AN / AF cooling

  • IP-rated enclosure

  • Temperature controller

  • PT100

  • RS485 / Modbus

  • Surge protection

  • Anti-condensation heater

  • Outdoor housing

  • Seismic design

  • High-altitude design

10. Applications

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5

The 100kVA dry-type transformer is suitable for:

Industrial Facilities

Factories, workshops, manufacturing plants and machinery power distribution.

Commercial Buildings

Shopping centers, office buildings, hotels and commercial complexes.

Hospitals

Suitable for locations where fire safety and reliable indoor power distribution are important.

Data Centers

Can be integrated into low-voltage and medium-voltage power distribution systems.

Renewable Energy

Suitable for solar PV systems, energy storage systems and other renewable-energy applications.

Infrastructure

Airports, railway systems, tunnels, ports and public facilities.

Mining

Special configurations can be designed for demanding industrial and mining environments.

Dry-type transformers are widely used in buildings, industrial plants, hospitals, airports and other applications where oil-free and fire-safe power distribution is advantageous.

11. Manufacturer Testing

Each transformer should undergo appropriate factory testing before shipment.

Routine Tests

  • Winding resistance test

  • Voltage ratio test

  • Vector group / phase displacement test

  • No-load loss measurement

  • No-load current measurement

  • Short-circuit impedance measurement

  • Load loss measurement

  • Applied voltage withstand test

  • Induced voltage withstand test

  • Insulation resistance test

Additional Tests

Depending on project requirements:

  • Partial discharge test

  • Temperature-rise test

  • Lightning impulse test

  • Noise test

  • Short-circuit test

  • Fire behavior test

  • Enclosure protection test

  • Climatic/environmental tests

For EPC projects, the manufacturer can provide a Factory Test Report (FAT) and supporting quality documentation.

12. Packing & Shipping

The transformer should be properly protected before international transportation.

Typical packaging:

Transformer → Moisture Protection → Shock Protection → Wooden Case / Steel Frame → Container Loading

Export packaging can include:

  • Waterproof film

  • Moisture-proof protection

  • Anti-collision protection

  • Reinforced wooden case

  • Steel base

  • Lifting points

  • Shock-resistant fixing

  • Nameplate and shipping marks

For EPC projects, packing can be customized according to the destination country, transportation method and site requirements.

13. Recommended EPC Configuration

For a typical overseas EPC project, I would recommend presenting the product specification like this:

100kVA Dry Type Transformer
10kV / 0.4kV | 50Hz | 3 Phase
Cast Resin | Dyn11 | AN/AF
IEC 60076-11
Copper / Aluminum Windings
Custom Voltage & Enclosure
Factory Tested Before Delivery

This is more suitable for an international product page than simply listing “100kVA Dry Type Transformer”, because EPC buyers usually need to quickly confirm capacity + voltage + standard + cooling + vector group + customization capability.

Suggested product-page positioning

100kVA Dry Type Transformer | 10kV to 0.4kV | IEC 60076-11

Safe. Oil-Free. Custom-Engineered.

Designed for industrial, commercial, infrastructure and renewable-energy power distribution projects, with customized voltage, insulation, enclosure, cooling and protection options.

The following specification is suitable for a 100kVA Cast Resin Dry Type Transformer product page and can be adjusted according to the actual project requirements.

Item

Technical Specification

Transformer Type

Dry Type, Cast Resin

Rated Capacity

100 kVA

Number of Phases

Three Phase

Rated Frequency

50 / 60 Hz

Rated HV Voltage

6kV / 6.6kV / 10kV / 11kV / 13.8kV / 20kV / 22kV / 33kV

Rated LV Voltage

380V / 400V / 415V / 440V / 460V / 480V / 690V

Standard Voltage Ratio

10kV / 0.4kV

HV Tapping Range

±2 × 2.5% or ±5%

Vector Group

Dyn11 / Yyn0 / Customized

Insulation Material

Epoxy Resin

Winding Material

Copper / Aluminum

Cooling Method

AN / AF

Insulation Class

F / H

Temperature Rise

≤100K, or as specified

Impedance Voltage

4% typical, customizable

Core Material

High-Quality Grain-Oriented Silicon Steel

Core Construction

Step-Lap / Mitred Core

Installation

Indoor / Outdoor

Enclosure Protection

IP00 / IP20 / IP21 / IP31 / IP40, etc.

Temperature Monitoring

Optional PT100 + Digital Temperature Controller

Cooling Fans

Optional

Noise Level

Low-Noise Design

Altitude

≤1000 m standard; higher altitude available

Ambient Temperature

-25°C to +40°C standard

Relative Humidity

≤90%

Insulation Level

According to rated voltage and applicable standard

Standards

IEC 60076-11 / IEC 60076 Series

Efficiency

High-Efficiency Design

Application

Industrial, Commercial, Infrastructure, Renewable Energy

Customization

Voltage, Frequency, Impedance, Tapping, Enclosure, Cooling, Protection, Dimensions

Electrical Performance

Rated Power: 100 kVA
Primary Voltage: 10 kV
Secondary Voltage: 0.4 kV
Frequency: 50 Hz
Phase: 3 Phase
Vector Group: Dyn11
Cooling: AN
Impedance: 4%
HV Tapping: ±2 × 2.5%
Winding: Copper / Aluminum

Optional Configuration

  • 6–35kV customized HV voltage

  • 380–690V customized LV voltage

  • Copper or aluminum windings

  • Dyn11 / Yyn0 or other vector groups

  • ±5% voltage tapping

  • AN/AF cooling

  • IP20–IP54 enclosure

  • PT100 temperature sensors

  • Digital temperature controller

  • RS485 / Modbus communication

  • High-altitude design

  • Tropicalized design

  • Outdoor weatherproof enclosure

  • Customized dimensions and terminal arrangement

Note: Final guaranteed values for no-load loss, load loss, impedance, temperature rise, noise, dimensions and weight should be confirmed in the project-specific technical datasheet, because these values vary with voltage, material, efficiency class and design configuration.

The 100kVA Dry Type Transformer can be customized according to project specifications, local grid requirements, installation conditions, and EPC technical standards.

Electrical Configuration

  • Rated Capacity: 100 kVA or customized

  • HV Voltage: 3.3kV / 6kV / 6.6kV / 10kV / 11kV / 13.8kV / 20kV / 22kV / 33kV

  • LV Voltage: 380V / 400V / 415V / 440V / 460V / 480V / 690V

  • Frequency: 50Hz / 60Hz

  • Phase: Three Phase

  • Vector Group: Dyn11 / Yyn0 / customized

  • Impedance: Project-specific

  • HV Tapping: ±2 × 2.5% / ±5% or customized

Winding Options

  • Copper winding

  • Aluminum winding

  • Foil winding

  • Layer winding

  • Customized conductor size

  • Customized insulation system

Insulation & Cooling

  • Cast resin insulation

  • VPI insulation

  • AN — Air Natural

  • AF — Air Forced

  • Class F / Class H insulation

  • Customized temperature-rise requirements

  • Enhanced insulation for harsh environments

Enclosure & Protection

  • IP00 open type

  • IP20 / IP21 / IP31 / IP40 / IP54

  • Indoor enclosure

  • Outdoor weatherproof enclosure

  • Dust-resistant enclosure

  • Corrosion-resistant coating

  • Anti-condensation heater

  • Customized cable entry and terminal arrangement

Monitoring & Protection

Optional intelligent monitoring systems include:

  • PT100 temperature sensors

  • Digital temperature controller

  • High-temperature alarm

  • Over-temperature trip

  • Automatic cooling fan control

  • RS485 communication

  • Modbus communication

  • Remote temperature monitoring

Special Project Requirements

The transformer can also be engineered for:

  • High-altitude installation

  • High-humidity environments

  • Coastal and salt-spray environments

  • Mining applications

  • Solar PV projects

  • Industrial plants

  • Data centers

  • Commercial buildings

  • Renewable energy systems

  • Special grid conditions

EPC Project Customization

For EPC and utility projects, Zisheng can provide project-specific transformer design and documentation, including:

  • Technical datasheet

  • GA drawing

  • Wiring diagram

  • Nameplate design

  • Factory Acceptance Test (FAT) report

  • Routine test report

  • Quality certificates

  • Installation & operation manual

  • Customized packing and shipping requirements

Custom Voltage • Custom Protection • Custom Enclosure • Custom Cooling • Project-Specific Engineering

The 100kVA Dry Type Transformer is professionally packed and secured for safe international transportation, protecting the transformer against moisture, dust, impact, vibration, and mechanical damage during handling and shipping.

Standard Export Packing

Transformer → Protective Film → Moisture Protection → Reinforced Wooden Case → Container Loading

  • Reinforced wooden case or steel-frame packaging

  • Waterproof and moisture-resistant wrapping

  • Shock and vibration protection

  • Anti-collision protection for terminals and accessories

  • Secure internal fixation

  • Protective covers for HV/LV terminals

  • Separate packing for detachable accessories

  • Clear lifting and handling marks

  • Customized shipping labels and identification marks

Transformer Protection

Before packing, the transformer is inspected and protected to minimize transportation risks.

Core & Windings

  • Protected against mechanical impact

  • Insulation surfaces properly covered

  • Windings protected from dust and moisture

HV/LV Terminals

  • Insulated and securely covered

  • Protected against collision and deformation

  • Terminal arrangement clearly identified

Enclosure & Accessories

  • Enclosure surfaces protected against scratches

  • Temperature controller and other accessories separately protected when required

  • Fans, sensors and detachable components securely packed

Container Loading

The transformer is carefully positioned and fixed inside the container according to its dimensions, weight and center of gravity.

  • Reinforced base support

  • Anti-shift fixing

  • Steel straps or other suitable securing methods

  • Optimized container space

  • Safe forklift/crane handling points

  • Loading photos available for shipment records

Shipping Options

We can support:

  • FCL Container

  • LCL Shipment

  • Sea Freight

  • Air Freight for suitable accessories or urgent shipments

  • Port-to-Port

  • Door-to-Door according to project requirements

Export Documentation

Typical shipping documents include:

  • Commercial Invoice

  • Packing List

  • Bill of Lading

  • Certificate of Origin

  • Factory Test Report

  • Quality Certificate

  • Product Datasheet

  • Installation & Operation Manual

  • Insurance documents when required

Customized Packing

For EPC, utility and overseas industrial projects, packaging can be customized according to:

Destination Country • Transportation Method • Project Requirements • Site Conditions

Additional protection can be provided for long-distance sea transportation, high-humidity regions, tropical climates, desert environments and harsh industrial conditions.

Secure Packing • Reliable Protection • Global Delivery

Every 100kVA Dry Type Transformer undergoes comprehensive factory testing before shipment to verify its electrical performance, insulation integrity, mechanical condition, and overall manufacturing quality.

1. Routine Tests

Routine tests are performed on each transformer before delivery and typically include:

  • Winding Resistance Test

  • Voltage Ratio Test

  • Polarity & Phase Displacement Test

  • Vector Group Test

  • No-Load Loss Measurement

  • No-Load Current Measurement

  • Short-Circuit Impedance Test

  • Load Loss Measurement

  • Applied Voltage Withstand Test

  • Induced Voltage Withstand Test

  • Insulation Resistance Test

2. Insulation & Partial Discharge Testing

For cast-resin dry-type transformers, insulation performance is particularly important.

Testing can include:

  • Insulation resistance

  • AC withstand voltage

  • Induced voltage test

  • Partial discharge measurement

  • Insulation system verification

Partial Discharge (PD) testing can be provided according to project requirements to verify the quality and reliability of the cast-resin insulation system.

3. Temperature & Thermal Performance

The transformer design is evaluated for thermal performance, including:

  • Temperature-rise verification

  • Winding temperature monitoring

  • Cooling system performance

  • Temperature controller function

  • Cooling fan operation for AF configurations

4. Mechanical & Appearance Inspection

Before shipment, the transformer is inspected for:

  • Core assembly condition

  • Winding condition

  • Resin encapsulation quality

  • HV/LV terminal condition

  • Enclosure condition

  • Earthing terminals

  • Nameplate information

  • Dimensions and overall appearance

  • Lifting and mounting components

5. Optional Type & Special Tests

According to customer or EPC project requirements, additional tests may include:

  • Lightning Impulse Test

  • Temperature Rise Test

  • Noise Level Test

  • Partial Discharge Test

  • Short-Circuit Withstand Test

  • Fire Behavior Test

  • Enclosure IP Protection Test

  • Environmental / Climatic Tests

6. Factory Acceptance Test (FAT)

For large EPC and utility projects, a Factory Acceptance Test (FAT) can be arranged before shipment.

The FAT can include:

Document Review → Visual Inspection → Electrical Tests → Insulation Tests → Functional Tests → Test Report → Customer Approval

Customers or third-party inspectors can participate in the inspection according to the agreed inspection plan.

7. Test Documentation

After testing, the manufacturer can provide:

  • Factory Test Report

  • Routine Test Certificate

  • FAT Report

  • Test Data Sheet

  • Quality Inspection Records

  • Product Certificate

  • Calibration Certificates for testing equipment, when required

100% Factory Tested Before Delivery

IEC-Compliant Testing • Quality Verification • FAT Support • Complete Test Documentation

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