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The 100kVA Dry Type Transformer is a three-phase, oil-free transformer designed for safe and reliable electrical power distribution. It uses air as the cooling medium and can be supplied in cast resin, VPI, or other dry-type configurations according to project requirements.
A typical configuration is 10kV / 0.4kV, 100kVA, 50Hz, Dyn11, although the primary and secondary voltages, vector group, impedance, enclosure and other parameters can be customized.
The transformer complies with IEC 60076-11, the international standard covering dry-type power transformers.
Parameter | Standard Specification |
|---|---|
Rated Capacity | 100 kVA |
Phase | Three Phase |
Frequency | 50 / 60 Hz |
HV Voltage | 10 kV |
LV Voltage | 0.4 kV / 400 V |
Voltage Ratio | 10 / 0.4 kV |
Vector Group | Dyn11 |
Cooling Method | AN / AF |
Insulation Type | Cast Resin |
Insulation Class | F / H |
Impedance | 4% typical |
HV Tapping | ±2 × 2.5% or ±5% |
Winding Material | Copper / Aluminum |
Temperature Rise | ≤100 K typical |
Installation | Indoor / Outdoor with enclosure |
Protection | IP00 / IP20 / IP21 / IP31 etc. |
Standard | IEC 60076-11 |
Ambient Temperature | Typically -25°C to +40°C |
Altitude | ≤1000 m standard; higher altitude available |
Actual loss, dimensions, weight, noise level and other values should be finalized according to the selected design and applicable efficiency standard. Published 100kVA designs show considerable variation in these parameters.
For a standard 100kVA / 10kV / 0.4kV transformer, a representative technical configuration is:
Item | Typical Value |
|---|---|
Rated Power | 100 kVA |
HV | 10 kV |
LV | 400 V |
Frequency | 50 Hz |
Vector Group | Dyn11 |
Impedance | 4% |
No-load Loss | Approx. 200–400 W |
Load Loss | Approx. 1.4–1.8 kW |
Cooling | AN |
Insulation | Class F |
Temperature Rise | ≤100 K |
HV Tap | ±2 × 2.5% |
Noise | Approx. 50–60 dB(A) |
Core | Grain-oriented electrical steel |
Winding | Copper / Aluminum |
For example, published 100kVA designs list 220W no-load loss and 1,400W load loss, while other IEC-oriented designs specify 252W and 1,800W respectively. This demonstrates why the final datasheet should use the manufacturer's project-specific guaranteed values rather than generic figures.
No transformer oil is required, eliminating oil leakage and significantly reducing fire and environmental risks.
Cast-resin insulation provides strong fire-retardant characteristics and is particularly suitable for buildings and indoor electrical rooms.
The dry-type structure eliminates oil testing, oil replacement and many maintenance requirements associated with oil-immersed transformers.
Vacuum-cast epoxy resin provides strong electrical insulation and mechanical protection for the windings.
The cast windings have strong mechanical stability and can withstand electromagnetic forces during short-circuit conditions.
Optimized magnetic core and winding structures help reduce operating noise, making the transformer suitable for commercial and industrial buildings.
HV/LV voltage, vector group, impedance, winding material, enclosure, cooling method and monitoring system can be customized.
The transformer core is manufactured from high-quality grain-oriented electrical steel with optimized magnetic flux distribution.
Typical construction includes:
Step-lap core assembly
Low magnetic flux density
Reduced no-load loss
Reduced operating noise
High mechanical strength
High-quality insulation between laminations
The HV winding can use copper or aluminum conductors and is insulated using cast resin or VPI technology depending on the selected transformer design.
For cast-resin transformers, vacuum casting helps reduce internal voids and improve insulation reliability.
The LV winding is designed to provide:
Low electrical resistance
Good heat dissipation
Strong short-circuit capability
Stable voltage performance
For cast-resin versions, the winding is encapsulated with epoxy resin to protect the conductor and insulation system against moisture, dust and environmental contamination.
The standard cooling method is:
AN — Air Natural
Natural air circulation removes heat from the transformer during normal operation.
An optional:
AF — Air Forced
system can be installed using cooling fans. Forced-air cooling can increase the transformer's available output under appropriate operating conditions, but the actual permissible capacity must be determined by the manufacturer's thermal design.
Optional components include:
Cooling fans
Fan control cabinet
PT100 temperature sensors
Digital temperature controller
Over-temperature alarm
Trip protection
A temperature monitoring system can be supplied for projects requiring enhanced protection.
Typical configuration:
PT100 Sensors → Temperature Controller → Alarm / Trip → Cooling Fan Control
Functions can include:
Real-time winding temperature monitoring
High-temperature alarm
Over-temperature trip
Automatic fan starting
Automatic fan stopping
Fault indication
RS485 / Modbus communication
Temperature monitoring and communication options are commonly available for modern dry-type transformer designs.
The basic transformer can be supplied as an IP00 open type unit for installation inside a dedicated transformer room.
For greater protection, it can be equipped with a metal enclosure.
Typical options:
IP20 → IP21 → IP31 → IP41
The enclosure can be customized according to:
Indoor installation
Outdoor installation
Dusty environments
Industrial environments
Mining applications
Coastal environments
High-humidity areas
IEC 60076-11 specifically addresses environmental, climatic, fire-behavior and enclosure-related considerations for dry-type transformers.
The 100kVA Dry Type Transformer can be customized according to EPC and project specifications.
6kV
6.3kV
6.6kV
10kV
10.5kV
11kV
13.8kV
20kV
22kV
33kV
LV options:
380V
400V
415V
440V
460V
480V
690V
Copper winding
Aluminum winding
Dyn11
Yyn0
Dual secondary winding
±2 × 2.5% tapping
±5% tapping
AN / AF cooling
IP-rated enclosure
Temperature controller
PT100
RS485 / Modbus
Surge protection
Anti-condensation heater
Outdoor housing
Seismic design
High-altitude design
5
The 100kVA dry-type transformer is suitable for:
Factories, workshops, manufacturing plants and machinery power distribution.
Shopping centers, office buildings, hotels and commercial complexes.
Suitable for locations where fire safety and reliable indoor power distribution are important.
Can be integrated into low-voltage and medium-voltage power distribution systems.
Suitable for solar PV systems, energy storage systems and other renewable-energy applications.
Airports, railway systems, tunnels, ports and public facilities.
Special configurations can be designed for demanding industrial and mining environments.
Dry-type transformers are widely used in buildings, industrial plants, hospitals, airports and other applications where oil-free and fire-safe power distribution is advantageous.
Each transformer should undergo appropriate factory testing before shipment.
Winding resistance test
Voltage ratio test
Vector group / phase displacement test
No-load loss measurement
No-load current measurement
Short-circuit impedance measurement
Load loss measurement
Applied voltage withstand test
Induced voltage withstand test
Insulation resistance test
Depending on project requirements:
Partial discharge test
Temperature-rise test
Lightning impulse test
Noise test
Short-circuit test
Fire behavior test
Enclosure protection test
Climatic/environmental tests
For EPC projects, the manufacturer can provide a Factory Test Report (FAT) and supporting quality documentation.
The transformer should be properly protected before international transportation.
Typical packaging:
Transformer → Moisture Protection → Shock Protection → Wooden Case / Steel Frame → Container Loading
Export packaging can include:
Waterproof film
Moisture-proof protection
Anti-collision protection
Reinforced wooden case
Steel base
Lifting points
Shock-resistant fixing
Nameplate and shipping marks
For EPC projects, packing can be customized according to the destination country, transportation method and site requirements.
For a typical overseas EPC project, I would recommend presenting the product specification like this:
100kVA Dry Type Transformer
10kV / 0.4kV | 50Hz | 3 Phase
Cast Resin | Dyn11 | AN/AF
IEC 60076-11
Copper / Aluminum Windings
Custom Voltage & Enclosure
Factory Tested Before Delivery
This is more suitable for an international product page than simply listing “100kVA Dry Type Transformer”, because EPC buyers usually need to quickly confirm capacity + voltage + standard + cooling + vector group + customization capability.
100kVA Dry Type Transformer | 10kV to 0.4kV | IEC 60076-11
Safe. Oil-Free. Custom-Engineered.
Designed for industrial, commercial, infrastructure and renewable-energy power distribution projects, with customized voltage, insulation, enclosure, cooling and protection options.
The following specification is suitable for a 100kVA Cast Resin Dry Type Transformer product page and can be adjusted according to the actual project requirements.
Item | Technical Specification |
|---|---|
Transformer Type | Dry Type, Cast Resin |
Rated Capacity | 100 kVA |
Number of Phases | Three Phase |
Rated Frequency | 50 / 60 Hz |
Rated HV Voltage | 6kV / 6.6kV / 10kV / 11kV / 13.8kV / 20kV / 22kV / 33kV |
Rated LV Voltage | 380V / 400V / 415V / 440V / 460V / 480V / 690V |
Standard Voltage Ratio | 10kV / 0.4kV |
HV Tapping Range | ±2 × 2.5% or ±5% |
Vector Group | Dyn11 / Yyn0 / Customized |
Insulation Material | Epoxy Resin |
Winding Material | Copper / Aluminum |
Cooling Method | AN / AF |
Insulation Class | F / H |
Temperature Rise | ≤100K, or as specified |
Impedance Voltage | 4% typical, customizable |
Core Material | High-Quality Grain-Oriented Silicon Steel |
Core Construction | Step-Lap / Mitred Core |
Installation | Indoor / Outdoor |
Enclosure Protection | IP00 / IP20 / IP21 / IP31 / IP40, etc. |
Temperature Monitoring | Optional PT100 + Digital Temperature Controller |
Cooling Fans | Optional |
Noise Level | Low-Noise Design |
Altitude | ≤1000 m standard; higher altitude available |
Ambient Temperature | -25°C to +40°C standard |
Relative Humidity | ≤90% |
Insulation Level | According to rated voltage and applicable standard |
Standards | IEC 60076-11 / IEC 60076 Series |
Efficiency | High-Efficiency Design |
Application | Industrial, Commercial, Infrastructure, Renewable Energy |
Customization | Voltage, Frequency, Impedance, Tapping, Enclosure, Cooling, Protection, Dimensions |
Rated Power: 100 kVA
Primary Voltage: 10 kV
Secondary Voltage: 0.4 kV
Frequency: 50 Hz
Phase: 3 Phase
Vector Group: Dyn11
Cooling: AN
Impedance: 4%
HV Tapping: ±2 × 2.5%
Winding: Copper / Aluminum
6–35kV customized HV voltage
380–690V customized LV voltage
Copper or aluminum windings
Dyn11 / Yyn0 or other vector groups
±5% voltage tapping
AN/AF cooling
IP20–IP54 enclosure
PT100 temperature sensors
Digital temperature controller
RS485 / Modbus communication
High-altitude design
Tropicalized design
Outdoor weatherproof enclosure
Customized dimensions and terminal arrangement
Note: Final guaranteed values for no-load loss, load loss, impedance, temperature rise, noise, dimensions and weight should be confirmed in the project-specific technical datasheet, because these values vary with voltage, material, efficiency class and design configuration.
The 100kVA Dry Type Transformer can be customized according to project specifications, local grid requirements, installation conditions, and EPC technical standards.
Rated Capacity: 100 kVA or customized
HV Voltage: 3.3kV / 6kV / 6.6kV / 10kV / 11kV / 13.8kV / 20kV / 22kV / 33kV
LV Voltage: 380V / 400V / 415V / 440V / 460V / 480V / 690V
Frequency: 50Hz / 60Hz
Phase: Three Phase
Vector Group: Dyn11 / Yyn0 / customized
Impedance: Project-specific
HV Tapping: ±2 × 2.5% / ±5% or customized
Copper winding
Aluminum winding
Foil winding
Layer winding
Customized conductor size
Customized insulation system
Cast resin insulation
VPI insulation
AN — Air Natural
AF — Air Forced
Class F / Class H insulation
Customized temperature-rise requirements
Enhanced insulation for harsh environments
IP00 open type
IP20 / IP21 / IP31 / IP40 / IP54
Indoor enclosure
Outdoor weatherproof enclosure
Dust-resistant enclosure
Corrosion-resistant coating
Anti-condensation heater
Customized cable entry and terminal arrangement
Optional intelligent monitoring systems include:
PT100 temperature sensors
Digital temperature controller
High-temperature alarm
Over-temperature trip
Automatic cooling fan control
RS485 communication
Modbus communication
Remote temperature monitoring
The transformer can also be engineered for:
High-altitude installation
High-humidity environments
Coastal and salt-spray environments
Mining applications
Solar PV projects
Industrial plants
Data centers
Commercial buildings
Renewable energy systems
Special grid conditions
For EPC and utility projects, Zisheng can provide project-specific transformer design and documentation, including:
Technical datasheet
GA drawing
Wiring diagram
Nameplate design
Factory Acceptance Test (FAT) report
Routine test report
Quality certificates
Installation & operation manual
Customized packing and shipping requirements
Custom Voltage • Custom Protection • Custom Enclosure • Custom Cooling • Project-Specific Engineering
The 100kVA Dry Type Transformer is professionally packed and secured for safe international transportation, protecting the transformer against moisture, dust, impact, vibration, and mechanical damage during handling and shipping.
Transformer → Protective Film → Moisture Protection → Reinforced Wooden Case → Container Loading
Reinforced wooden case or steel-frame packaging
Waterproof and moisture-resistant wrapping
Shock and vibration protection
Anti-collision protection for terminals and accessories
Secure internal fixation
Protective covers for HV/LV terminals
Separate packing for detachable accessories
Clear lifting and handling marks
Customized shipping labels and identification marks
Before packing, the transformer is inspected and protected to minimize transportation risks.
Core & Windings
Protected against mechanical impact
Insulation surfaces properly covered
Windings protected from dust and moisture
HV/LV Terminals
Insulated and securely covered
Protected against collision and deformation
Terminal arrangement clearly identified
Enclosure & Accessories
Enclosure surfaces protected against scratches
Temperature controller and other accessories separately protected when required
Fans, sensors and detachable components securely packed
The transformer is carefully positioned and fixed inside the container according to its dimensions, weight and center of gravity.
Reinforced base support
Anti-shift fixing
Steel straps or other suitable securing methods
Optimized container space
Safe forklift/crane handling points
Loading photos available for shipment records
We can support:
FCL Container
LCL Shipment
Sea Freight
Air Freight for suitable accessories or urgent shipments
Port-to-Port
Door-to-Door according to project requirements
Typical shipping documents include:
Commercial Invoice
Packing List
Bill of Lading
Certificate of Origin
Factory Test Report
Quality Certificate
Product Datasheet
Installation & Operation Manual
Insurance documents when required
For EPC, utility and overseas industrial projects, packaging can be customized according to:
Destination Country • Transportation Method • Project Requirements • Site Conditions
Additional protection can be provided for long-distance sea transportation, high-humidity regions, tropical climates, desert environments and harsh industrial conditions.
Secure Packing • Reliable Protection • Global Delivery
Every 100kVA Dry Type Transformer undergoes comprehensive factory testing before shipment to verify its electrical performance, insulation integrity, mechanical condition, and overall manufacturing quality.
Routine tests are performed on each transformer before delivery and typically include:
Winding Resistance Test
Voltage Ratio Test
Polarity & Phase Displacement Test
Vector Group Test
No-Load Loss Measurement
No-Load Current Measurement
Short-Circuit Impedance Test
Load Loss Measurement
Applied Voltage Withstand Test
Induced Voltage Withstand Test
Insulation Resistance Test
For cast-resin dry-type transformers, insulation performance is particularly important.
Testing can include:
Insulation resistance
AC withstand voltage
Induced voltage test
Partial discharge measurement
Insulation system verification
Partial Discharge (PD) testing can be provided according to project requirements to verify the quality and reliability of the cast-resin insulation system.
The transformer design is evaluated for thermal performance, including:
Temperature-rise verification
Winding temperature monitoring
Cooling system performance
Temperature controller function
Cooling fan operation for AF configurations
Before shipment, the transformer is inspected for:
Core assembly condition
Winding condition
Resin encapsulation quality
HV/LV terminal condition
Enclosure condition
Earthing terminals
Nameplate information
Dimensions and overall appearance
Lifting and mounting components
According to customer or EPC project requirements, additional tests may include:
Lightning Impulse Test
Temperature Rise Test
Noise Level Test
Partial Discharge Test
Short-Circuit Withstand Test
Fire Behavior Test
Enclosure IP Protection Test
Environmental / Climatic Tests
For large EPC and utility projects, a Factory Acceptance Test (FAT) can be arranged before shipment.
The FAT can include:
Document Review → Visual Inspection → Electrical Tests → Insulation Tests → Functional Tests → Test Report → Customer Approval
Customers or third-party inspectors can participate in the inspection according to the agreed inspection plan.
After testing, the manufacturer can provide:
Factory Test Report
Routine Test Certificate
FAT Report
Test Data Sheet
Quality Inspection Records
Product Certificate
Calibration Certificates for testing equipment, when required
100% Factory Tested Before Delivery
IEC-Compliant Testing • Quality Verification • FAT Support • Complete Test Documentation