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Typical Project Configuration: 33 kV Solar Power Distribution

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A typical utility-scale solar project with an installed capacity of 20 MW may use eight 2500 kVA oil immersed distribution transformers to connect inverter stations to the medium-voltage collection network.

Typical transformer configuration:

Item

Specification

Rated Capacity

2500 kVA

Primary Voltage

33 kV

Secondary Voltage

0.8 kV

Frequency

50 Hz

Cooling Method

ONAN

Vector Group

Dyn11

Tap Changer

±2 × 2.5% Off-load

Impedance

6%

Standard

IEC 60076

This configuration is widely used because it offers a good balance between equipment cost, system efficiency, and ease of maintenance.

Typical Technical Data of a 2500 kVA Oil Immersed Transformer

Below is a representative set of technical data commonly specified for distribution transformers in utility and industrial projects.

Parameter

Typical Value

Rated Capacity

2500 kVA

Rated Voltage

33/0.4 kV

No-load Loss

≤2.65 kW

Load Loss (75°C)

≤23.5 kW

No-load Current

≤0.4%

Short-circuit Impedance

6%

Efficiency at Full Load

Approximately 99.0%

Total Weight

5,800–6,500 kg

Oil Weight

1,450–1,700 kg

Copper Weight

720–850 kg

Sound Level

≤55 dB

Ambient Temperature

-25°C to +45°C

Installation Altitude

≤1000 m (higher altitude available on request)

These values may vary depending on customer specifications, local utility requirements, and efficiency class.

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Why Low Losses Matter Over the Transformer's Lifetime

Transformer losses occur every hour the unit is energized, regardless of whether it is operating at full load.

For example, reducing the no-load loss from 3.2 kW to 2.65 kW saves approximately 4,800 kWh of electricity per year.

Over a 30-year operating life, the cumulative energy savings exceed 140,000 kWh for a single transformer, helping utilities reduce operating costs while improving overall network efficiency.

For projects involving multiple transformers, the savings become even more significant.

Typical Outdoor Operating Conditions

Distribution transformers exported to tropical and desert regions are often designed to operate under demanding environmental conditions.

Typical design requirements include:

  • Ambient temperature up to 45°C

  • Relative humidity up to 95%

  • Installation altitude below 1000 m

  • UV-resistant outdoor coating

  • Anti-corrosion treatment for coastal environments

  • Protection against dust and heavy rainfall

These features help ensure reliable operation in regions such as West Africa, Southeast Asia, and the Middle East.

Typical Factory Acceptance Tests

Before shipment, every transformer should undergo routine testing in accordance with IEC 60076.

A standard testing procedure includes:

Test Item

Acceptance Requirement

Turns Ratio Test

Within IEC tolerance

Winding Resistance

Phase balance verified

Applied Voltage Test

No flashover or breakdown

Induced Voltage Test

Passed

Insulation Resistance

Meets specification

No-load Loss Test

Within guaranteed value

Load Loss Test

Within guaranteed value

Oil Dielectric Strength

≥60 kV

Leak Test

No leakage after pressure inspection

Each transformer is supplied with a factory test report to facilitate site acceptance and commissioning.

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Typical Application Scenarios

Oil immersed distribution transformers are commonly used in projects such as:

Industrial Manufacturing Park

A manufacturing complex with a peak demand of 8 MW may use four 2000 kVA transformers to distribute power to production lines, compressors, and HVAC systems. Parallel operation improves reliability and allows maintenance without interrupting the entire facility.

Mining Project

Remote mining sites often select 2500–3150 kVA transformers because of their strong overload capability and stable performance under continuous heavy-duty operation.

Solar Power Plant

In a 50 MW photovoltaic project, multiple 2500 kVA transformers are typically installed near inverter stations to step up the voltage from 800 V to 33 kV, enabling efficient transmission to the collection substation while minimizing cable losses.

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